Forklift Inspections

Before operating a forklift, the worker should perform an inspection of the equipment. Below is a suggested checklist to evaluate the operational safety of the equipment before use. Any problems identified in the inspections should be reported to the supervisor immediately.

When conducting a visual inspection, the worker should check that:

The equipment is in good condition and clean.
The floor is clear of objects that could cause an accident, that there are no overhead obstructions, and to identify nearby objects to avoid.
There is a charged fire extinguisher.
The engine oil level, fuel level, and radiator water level (for LPG, gas, and diesel forklifts) are okay.
The battery is fully charged; that the cables do not have exposed wires; that the battery plug connections are not loose, worn or dirty; that vent caps are not clogged; that the electrolyte levels in cells is okay; and that a bracket is provided to keep the battery securely in place.
There are no damaged, missing, or loose bolts, nuts, guards, chains, or hydraulic hose reels.
The wheels and tires are not worn or damaged, and that the air pressure (for pneumatic tires) is okay.
The forks are not bent or cracked, and that the positioning latches are in good working condition.
There are no fluid leaks, damp spots, or drips under the equipment.
All hoses are secured, with no signs of crimping, wearing, or rubbing.
The horn is working and loud enough to be heard in the working environment.
The head lights and warning lights are operational.

When conducting an operational inspection, the worker should check that:

The foot brake pedal holds and smoothly stops the forklift.
The parking brake holds against a slight acceleration.
The “Deadman” seat brake holds when the operator rises from the seat.
The clutch and gearshift operate smoothly with no jumping or jerking.
All lights and gauges are operational.
The steering operates smoothly.
The lift mechanism operates smoothly (raise forks to maximum height then lower completely).
That the tilt mechanism moves smoothly.
After the above checks, there are no leaks or unusual sound or noises.